The next generation XPR™ plasma cutting systems by Hypertherm represent the most significant advance in mechanized plasma cutting technology. Offering unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminum, the XPR increases cut speed, dramatically improves productivity and slashes operating costs.

Plasma Systems Plasma Systems




    Industry-leading Cut Quality

    The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-Definition™ cutting on mild steel, stainless steel and aluminum.

  • Consistent ISO range 2 results on thin mild steel
  • Extended ISO range 3 cut quality results compared with earlier plasma technology
  • Superior stainless steel cut quality across all thickness ranges
  • Superior results on aluminum using Vented Water Injection™ (VWI)
Number of 20-second starts

Engineered System Optimization

XPR is engineered to deliver the highest quality cuts and optimal system performance automatically. Advanced power supply technology delivers highly responsive, rapid system feedback, and automatically intervenes to eliminate events that negatively impact system efficiency and consumable life.

XPR's Arc response technology™ provides automatic torch and ramp-down error protection. Sensors in the power supply deliver refined diagnostic codes and significantly enhanced system monitoring information that reduces troubleshooting time and provides proactive system maintenance data for improved system optimization.

    Optimized Productivity

  • Significantly reduced operating costs than previous generation technology
  • Increased cut speeds on thicker materials
  • Dramatic improvement in consumable life on mild steel applications
  • Thicker piercing capability than competitive plasma systems
  • Increased consumable life 3 times that of competitors' systems by eliminating the impact of ramp down errors
  • Reduced the impact of catastrophic electrode blowouts which can damage the torch at high current levels

    Ease of use

  • Intuitive operation and automatic monitoring redefine ease of use
  • Full control of all functions and settings via the CNC
  • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
  • EasyConnect™ torch lead and one hand torch-to-receptacle connection for fast and easy change-outs
  • QuickLock™ electrode for easy consumable replacement
  • WiFi in power supply can connect to mobile devices and LAN for multiple system monitoring and service

Advanced Process Control

Three console options – Core™, Vented Water Injection™ (VWI) and OptiMix™ – offer unmatched mild steel cut quality with each console delivering successively enhanced cutting capabilities on stainless steel and aluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.

Gas Console Gases & Fluids

Core Vented Water Injection (VWI) OptiMix
O2/N2/Air X X X
F5/Ar/h3O X X
h3-N2-Ar Mixing X
XPR OptiMix Gas Console


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brochure for the XPR Plasma System.


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